Sheet Metal FabricationPune Industrial Zone, MH
IP67 Weatherproof 4-Way Material Diverter
Client PartnerFlowControl Systems
TechnologyIP67 Sheet Bending
Material GradeStainless Steel 316L
Turnaround Time5 Working Days
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Project Execution & Background
Client Objectives & Background
FlowControl Systems experienced downtime due to dust ingress and chemical corrosion inside material diverter valve housings.
Design & Prototyping Methodology
Utilized CNC fiber laser cutting for Stainless Steel 316L sheets, precision press brake bending, TIG seam welding, and electropolishing.
Quality Control & Inspection Protocol
Enclosures passed 1.5 bar hydrostatic pressure leak testing and 24-hour salt spray corrosion tests.
Engineering Specifications Table
| Engineering Parameter | Specification & Standard |
|---|---|
| Tolerance | ±0.10 mm (Laser Cut & CNC Bend) |
| Material Grade | Austenitic Stainless Steel 316L |
| Ingress Protection | IP67 Certified Water & Dust Tight |
| Surface Finish | Electropolished Passivated Finish |
| Quality Inspection | Pressure Leak Test (1.5 Bar) |
| Standards Compliance | IEC 60529 & NEMA 4X Standards |
| Production Volume | 50 Units Batch |
The Challenge
Corrosive dust and moisture ingress were damaging internal rotary actuators, causing frequent line shutdowns.
Engineering Solution
Constructed laser-cut Stainless Steel 316L housings with continuous TIG welded seams and double-lip silicone gasket seals.
Key Technical Features
Stainless Steel 316L laser cut panels
Continuous leak-proof TIG weld seams
Double-lip silicone gasket sealing channels
Vibration-proof stainless latch locks
Pre-punched conduit knockout ports
Electropolished surface for chemical hygiene
Measurable Impact
Project Performance & Results
IP67 Certified
IP Rating
80% Reduction
Maintenance Down-time
3 Years
Seal Durability
100% Grade 316L
Chemical Resistance
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