Heavy-Duty Industrial Automation Frame
Client Objectives & Background
HeavyMach Systems faced operational downtime due to frame flex in high-speed pick-and-place packaging machinery, which misaligned optical sensors and caused bearing wear.
Design & Prototyping Methodology
We redesigned the chassis using gusseted structural C-channels, CNC laser-cut mounting plates, and stress-relieved welded sub-assemblies finished with industrial powder coating.
Quality Control & Inspection Protocol
Frame flatness was measured using a laser tracker, ensuring that linear guide rail mounting surfaces maintained less than 0.1mm deviation across 2 meters.
Engineering Specifications Table
| Engineering Parameter | Specification & Standard |
|---|---|
| Tolerance | ±0.10 mm per 1000 mm Length |
| Material Grade | IS 2062 Structural Steel & CRCA Sheet |
| Tensile Strength | 410 MPa Tensile Rating |
| Surface Finish | Electrostatic Texture Powder Coat (80 Microns) |
| Quality Inspection | Laser Tracker Flatness & Squareness Check |
| Standards Compliance | ISO 9001:2015 & OSHA Safety Standards |
| Production Volume | 12 Units Batch Production |
The Challenge
Operational vibrations in previous machine structures led to misalignment of optical sensors and premature bearing wear during continuous 24/7 factory operations.
Engineering Solution
We designed heavy structural weldment frames using gusseted corner joints and stress-relieved steel channels finished with industrial powder coating.
Key Technical Features
Project Performance & Results
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