Medical DevicesFaridabad & Gurgaon
Ergonomic Medical Scanner Device Housing
Client PartnerMedTech Diagnostics
TechnologyHigh-Resolution SLA Resin 3D Printing
Material GradeBiomedical Certified Tough Resin
Turnaround Time3 Working Days
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Project Execution & Background
Client Objectives & Background
MedTech Diagnostics needed clinical prototype housings for hospital trials that met ISO 10993 medical sterilization requirements.
Design & Prototyping Methodology
Printed on high-resolution SLA resin printers at 25-micron layer heights, post-cured under UV light, and coated with anti-bacterial clear coats.
Quality Control & Inspection Protocol
Inspected internal PCB alignment posts using optical comparators to guarantee ±0.025mm mounting accuracy.
Engineering Specifications Table
| Engineering Parameter | Specification & Standard |
|---|---|
| Tolerance | ±0.025 mm (25-Micron Layer Heights) |
| Material Grade | Biocompatible ISO 10993 Resin |
| Biocompatibility | ISO 10993 Certified Non-Cytotoxic |
| Surface Finish | Biomedical Anti-Microbial Clear Coat |
| Quality Inspection | 3D Optical Comparator & Fitment Check |
| Standards Compliance | ISO 13485 Medical Device Standard |
| Production Volume | 15 Prototype Units |
The Challenge
Standard prototype prints had visible layer lines and rough surfaces that trapped bacteria in hospital environments.
Engineering Solution
Used high-resolution SLA liquid resin printing cured at 25-micron layers with anti-microbial coating.
Key Technical Features
Medical grade anti-bacterial coating
Ultrasonic brass heat-set thread inserts
Precision internal PCB mounting bosses
Ergonomic palm contour grip design
Sealed battery compartment door latch
Chemical resistant to hospital alcohol wipes
Measurable Impact
Project Performance & Results
25 Microns
Layer Resolution
Glass-Smooth
Surface Finish
±0.05 mm
Assembly Fitment
48 Hours
Delivery Speed
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